Not a huge surprise, but 1/4″ plywood isn’t really 1/4″ thick. It’s typically undersized. If you use a dado head or router bit to make a groove to receive the plywood, it’ll probably be too big. Learn how to cut grooves in wood to receive plywood with a perfect fit. One saw blade, two passes, perfection.
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Perfect Grooves for Plywood with a Table Saw