Anyone who knows George knows that he pretty much hates measuring. He cheats whenever possible, employing a variety of tips and tricks, including using a setup gauge. Setup gauges are simple little things: brass bar stock in a variety of sizes, but they take a lot of the hassle out of setting up tools.
What’s the advantage?
It can be pretty tough reading a ruler and measuring to the teeth on a dado head, or to the precise tip of a router bit or drill bit. It’s lots easier to use bar stock, and simply use your fingertip to determine when the cutter is even with the face of the setup gauge. Setting depth on a plunge router? Use bar stock between the stop rod and turret. Need a precise hole depth on a drill press? A setup gauge against the stop collar makes it easy. Need to set a precise distance between a router bit and router table fence? Yep, a piece of bar stock makes it super simple.
What makes up a set?
Most sets of set up gauges include a variety of sizes of brass bar stock. ⅛”, 3⁄16”, ¼”, ⅜”, and ½” are sizes commonly included in a good set of gauges. But don’t feel like you’re limited to those specific dimensions. You can stack the bars to hit other sizes. For example, using 3⁄16” in combination with ¼” gives you 7⁄16”. This is very handy.
More great ideas
If you think using bar stock for setting up tools is a great idea, you really need to explore WWGOA.com and have a look at more shop tips and ideas. They’re sure to save you time, prevent frustration, and help you get more enjoyment out of your shop time.