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Bosch PR011 Plunge Base for the Bosch Colt

October 24, 2012 By George Vondriska & filed under Buying Advice, Product Review.

Here’s a new addition for the popular Bosch Colt trim router; a plunge base, $99.00. The base offers a very fine depth of cut adjustment system, a clear sub-base, and a 7-position depth stop, two of which are adjustable. This base is a great addition to a very nice router. In addition to being sold…

Jointing with a Router

February 8, 2012 By Seth Keller & filed under Joinery, Portable Power Tools, Router, Skill Building.

Here’s the situation: Lumberyards and hobby/hardware stores often sell lumber S2S, which means the wide surfaces are jointed and planed, but the edges are rough from the sawmill or follow the shape of the tree. Do you pass these boards up because you don’t have a jointer? If you own a router, start buying that…

Workaround: Large Bit, Small Hole

January 6, 2012 By Paul Mayer & filed under Shop Tips, Skill Building.

I was working on a project that required a 1-7/8″ forstner bit, and the only size close to this that I had was a 2″ bit. Unfortunately this was not close enough, so I needed a solution, and no stores were open. I decided that the best approach would be to use my router with…

Workaround: Make Any Size Hole

January 6, 2012 By David Munkittrick & filed under Shop Tips, Skill Building.

I know circle cutters aren’t a lot of money. But the thought of a steel arm swinging around at face level with a knife makes me nervous. Besides, that single blade tends to tear up the grain around the hole. Buying a dedicated hole saw for every size you may need is an expensive proposition.…

Cutting Big Dadoes with a Router

December 7, 2011 By George Vondriska & filed under Joinery, Skill Building.

A simple jig and a pattern cutting bit make big dados a small concern. My friend, Tim, showed up recently with the need to make a sign frame out of 4 x 4s. In order to make the frame for the sign rock solid we wanted to cut dados into the vertical posts to received…

Router Jigs for Circles and Dadoes

June 21, 2011 By Jerry Seabaugh & filed under Jigs and Fixtures, Plans and Projects, Woodworking Projects.

Trim routers are great for small operations. I wanted to make some precisely fitting holes for flower pots, but the circle cutting jig for my full-size router was too big. So I decided to make a small version for my trim router. Additionally, I wasn’t thrilled about the fence that came with my trim router,…

Using a Keyhole Bit

April 4, 2011 By George Vondriska & filed under Router Table, Skill Building, Stationary Power Tools.

If you’re looking for a hardware-free way to hang picture frames or plaques on the wall, you need a keyhole router bit. Set up is simple, and results are great.When I make a picture frame or plaque, my preference for providing a way to hang it on the wall is to use a keyhole router…

Routed Half-Blind Dovetail Drawers: Part 2

December 27, 2010 By Bruce Kieffer & filed under Cabinet Making, Furniture Making, Skill Building.

In part one of this article I showed you how a half-blind router dovetail jig works, and how to size your drawer parts for routing in the jig. In this final installment, I will explain using the jig to rout the joints, and then how to assemble the drawers. Boards must be correctly oriented and…

Routed Half-Blind Dovetail Drawers: Part 1

November 30, 2010 By Bruce Kieffer & filed under Furniture Making, Skill Building.

This is a two-part story. The focus is on drawers with mechanical slides. In this installment I will explain how a half-blind dovetail router jig works, calculating drawer parts sizes, and where to locate drawer bottoms for drawers with side-mount slides or undermount slides. Part two will be about using a dovetail router jig, and…

Accurately Routing Large Circles

August 24, 2010 By Jerry Seabaugh & filed under Portable Power Tools, Router, Skill Building.

The problem – a poorly framed hole. I’m sure most of us have seen or used a router mounted on a pivoting board or arm to cut circles. This past spring I was handed a difficult assignment. Some one needed to mount five, 20″ diameter Tiffany glass circles in the walls of a new restaurant.…