This is an ingenious and invaluable back-saving tool for a one-person shop. It works better and easier than I imagined. Being able to maneuver sheet goods around my shop, and then flip them from vertical to horizontal, and do that all myself with very little effort is HUGE. There are other heavy-duty plywood carts available for large shop use, but those are big and expensive. This one is compact, folds flat for easy out of the way storage, and it’s a real steal at around $100!
I had my doubts at first. I wondered how the inline wheels would work and still allow maneuverability around the shop. Then I realized that if there were two wheels and they swiveled the carrier would zing all over the place and be unmanageable. In fact, I find it fairly easy to coax the carrier to turn and pivot so I can position panels where they are needed in my shop. I also wondered how easy it would be to flip the panels up from vertical to horizontal. That’s easy too, since the carrier’s pivot point is near 24″ and basically centered on the panel so the panel’s weight is well balanced making it very easy to tilt.
The Portamate PM-1800 Panel Carrier comes almost completely assembled. All that’s left to do is attach the wheels, which is simple. Place the carriage bolts through the bolt holes in the carrier’s base. Place a washer on each bolt, add the wheels, add the other two washers, and then thread on the lock nuts. Tighten the lock nuts snug and then back off a bit so the wheels spin freely.
The height needs to be set before using the carrier, which is easy. Loosen the two star knob bolts, flip the carrier bed (tray) upright. Adjust the height so the tray is at the same height, or slightly higher, than your table saw’s table, and then tighten the star knob bolts to lock in that setting. This is a set it and forget it adjustment. I have not had any need to use a different height yet.
Loading the panels onto the carrier is the most cumbersome aspect of the operation, yet easily managed. The online video shows the user lifting the panel onto the lip of the tray. I prefer to pivot the panels on which is less stressful for my back. Try to land the panel edge as close to center of the tray lip as possible for the best balance. Also, the instructions say to tilt the static support leg back inward while rolling the carrier. I find it works fine and faster if I leave that leg out. You just have to be careful to not trip over the extended leg while moving the carrier.
Position and align the panel with the table saw’s table and fence. When ripping I find it easiest to orient the Portamate so the tray lip is on the fence side, and slightly beyond inline with the fence. That way the carrier can be used to support the panel as it’s sawn, and there’s less of the carrier to pass by when feeding the panel.
It’s not just for sawing! Lifting panels onto sawhorses is always difficult for one person. Not so with the Portamate panel carrier. All I do is position the panel where it’s needed in my shop and flip it up horizontal. Then I slide a sawhorse under each end of the panel, and remove the panel carrier.
Find the Affinity Tools Portamate PM-1800 online.
Where did you find adjustable work bench legs
Thank you for your patience. In response to your question-
Here is a plan that includes sources and instructions for building an adjustable height workbench:
Woodworkers Guild of America
I have one of these in my one-man shop. I use it all the time to unload sheet goods from my truck, load them into my panel storage area, and then to finely load them onto my saw / out-feed table to cut the sheets down into workable pieces. I tried doing this with a home-made sheet lifter, and my old worn-out shoulders could not do it. This tool makes it a breeze! It’s one of my go to tools now!
Looks like a great tool how do I get one
Hi Steve. Check the links provided here in the Product Review
Find the Affinity Tools Portamate PM-1800 online information and dealer locator here. (http://www.portamate.com/portamate-pm-1800-panel-carrier)
Link above is dead. Updated link:
For us older wood workers this is a great tool.
Between this tool and Festool’s track saw Sheet goods are easily handled. I used to dread moving a 4×8 sheet of 3/4″ plywood the Portamate PM 1800 makes that a breeze. The track saw makes short work of easily cutting the 4×8 into my project pieces.
Unit appears to be easy to transport & use in conjunction with a table saw