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Compact lathes were
an instant success when they first hit the market. Their low cost and
portability opened the doors to prospective turners who lacked the funds or
space required for full size lathes.
Unlike most of us as
we mature over the years, compact lathes have grown in power, capacity and
refinement without putting on too much weight.
Delta recently
introduced two new generation midi-lathes that have raised the bar again on
what a compact lathe is capable of. The Delta Midi-Lathe 46-450 comes with a
3/4-HP motor and mechanical speed control. For this review, I looked at the
Delta 46-460 that offers a slightly larger 1-HP motor and electronic variable
speed.
The difference
between a lathe that's a joy to use and one that's a chore is how easy it is to
make adjustments for toolrest position, spindle speed and tailstock position.
Delta has done an excellent job in all three areas.
The first thing I
did after setting up the lathe was mount a 3" x 3" x 16" spindle
blank between centers. Adjusting the tailstock was a breeze. The simple
addition of a handle on the tailstock crank sped up quill movement, Photo 1.
The tailstock lock
handle is large enough to get a good grip and is angled away from the lathe
body to prevent skinned knuckles. The smaller quill lock is spring loaded so it
can be ratcheted out of the way when necessary, Photo 1.
The tool rest
requires frequent adjustment as the turning progresses so I was glad to find
the same well-designed set of levers on the toolrest banjo as on the tailstock.
Seldom did the levers on the banjo or tailstock interfere with each other
despite the compact nature of the lathe, Photo 1. When they did, it was easy to
reposition the ratcheting levers on the quill and toolrest locks.
When I first powered
up the lathe I was impressed with how quiet the Delta 46-460 ran. The soft hum
stayed constant and vibration free throughout the various speed ranges. With
everything set, I proceeded to cut beads and deep coves on the spindle blank.
There was no more chatter from vibration than I normally get on my full sized
lathe. Very impressive for such a little guy.
After tool rest
position, spindle speed is the most frequent adjustment made on a lathe. One of
the salient features of the 46-460 is electronic variable speed, Photo 2. When
coupled with a three-step pulley system and a 1-HP motor, the Delta 46-460
offers easy speed changes with plenty of torque throughout the RPM range.
Another feature on
the Delta that you won't find on most mini or midi lathes is a reverse switch,
Photo 2. The ability to spin stock in the opposite direction makes a big
difference when sanding. Sanding in one direction lays the wood fibers down in
that direction. Reversing the rotation lifts those fibers to produce an ultra
smooth finish. Delta added a built-in lockout safety feature that prevents the
reversing switch from being operated while the power is on.
Three pairs of
pulleys, Photo 3, produce three distinct speed ranges; 250-750 RPM (used for
bowls and other large diameter objects); 600-1800 RPM (for most spindle
turning); and 1350-4000 RPM (for pens and other small diameter work). I have
had experience moving belts on other mini-lathes and believe me, the tight
quarters can make it a real pain. Delta made pulley changes simple with a quick
release belt-tensioning lever. Pull the lever down to release the belt tension,
move the belt to desired set of pulleys, push the lever back up to
automatically set the correct belt tension and you're ready to go. There's
another door (not shown in photo) at the base of the headstock to access the
lower set of pulleys.
There are two other
features I'd like to mention; both are found on the headstock, Photo 4. The
first is a handwheel, a standard feature on full size lathes but not found on
all compact lathes. The handwheel is a great asset. It serves as a hand brake
when you turn off the power to inspect your work. It allows you to rotate the
piece to check for tool rest clearance and general inspection. It also aids
when mounting the faceplate to the headstock.
The second notable
feature, not found on all compact lathes, is a 24-postion indexing pin. To
engage the pin, you pull out the knob and twist it 90-degrees to set the pin
into one of 24 evenly spaced indents behind the pulleys. The indexing pin locks
the spindle for carving flutes and other decorative effects on spindle work.
OK - so far, so
good. This is a very impressive, feature filled little lathe. But how does it
handle a big bowl blank? For this phase of the test I mounted a 3-in. thick by
12-in. diameter walnut bowl blank on the lathe, Photo 5.
The lathe comes with a 3-in faceplate that appears to be of excellent
quality. I would recommend doubling the number of mounting holes in the
faceplate if you turn a lot of large bowl stock. I prefer to have 8 screws
holding a big spinning block rather than four.
I set the belt on
the low RPM pulleys and started the blank spinning on the lowest speed (250
RPM).
The 1-HP motor
supplied plenty of torque throughout the lathe's RPM range, Photo 6. It
maintained constant RPM even during heavy cuts on a large bowl blank. The wide
6-groove belt on the Delta was able to transfer power without slippage. Note:
The swing over the banjo is reduced to 9-9/16".
The only criticism I
have for this lathe is the small 5/8-in. diameter post on the tool rest. It
limits the number of after market tool rests available. Also, experienced
turners might want to upgrade the live center and spur center. I had a hard
time getting good penetration with them in hard maple. They seemed a bit soft
and dull but perfectly adequate for most lathe work.
The Delta 46-460 is
an excellent lathe for someone looking to get into turning with only a modest
investment. It is also a good bet for woodworking shops that need a lathe on
occasion but don't want to dedicate floor space to a full size model. The
46-460 can do much of what a larger lathe is capable of especially if you buy
the optional bed extender (see "Accessories", below). You can use up
to two extensions for a whopping 67-1/2" capacity. The variable speed is a
huge asset and keeps the stock spinning at a constant RPM without bogging down.
The 1" x 8TPI headstock spindle can take accessories like the Nova G3D
Woodturning Chuck 46-461, which includes a set screw to overcome coming loose
when the lathe is reversed.
Delta 46-460
Midi-Lathe Includes: 6-in. and 10-in.
tool rests 3-in. faceplate Knockout Bar for
Headstock (Tailstock knockout is built into unit - not really a handy feature
in my book as it requires you to retract the tail spindle completely to
engage). 1-in. - 8TPI
headstock spindle #2MT Tailstock and
headstock taper Tailstock Ram
Travel: 2-in. Ball bearing live
center Spur center Faceplate wrench Hex key for locking
faceplate onto spindle 5-Year Warranty
Price: $600
Delta Accessories: 25-1/2-in. Bed
Extension 46-463: $150 Stand with Built-In
Tool Storage 46-462: $150 Extension Stand for
Bed Extension 46-464: $80
Your article is about the 46-460. Then at the bottom of your article you switch and talk about a model 46-600. Then you list the specs for a 46-600. I am confused. Are you talking about two different lathes or did you just have a typo here. I am interested in this lathe and would like to know if there are any discount stores that handle it. I was hopeing to get it for less than $600.00. Also, isn't this the same lathe that Porter-Cable is promoting. I know Delta and Porter-Cable have merged into one but who makes this lathe?
Jerry - the lathe is made by Delta - you may have seen an ad where the company's full name, Delta/Porter Cable was used when referring to the lathe. You may have a hard time finding the lathe for less than list. However, you might want to consider the 46-450. It's $100 less. He 46-450 has a 3/4 HP motor instead of the 1HP motor on the 46-460 and the electronic variable speed is replaced with a mechanical variable speed utilizing a series of stepped pulleys.