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One Great Tip » Super Accurate Table Saw Fence Setting
Super Accurate Table Saw Fence Setting
By Bruce Kieffer
Photos by Bruce Kieffer
Posted: June 10, 2010
Sometimes cumulative error can be your worst enemy, and other times it can be your best friend. You'll love it when you use it to set your table saw fence! When you’re done you'll have set your fence five times more accurately than any other way I know. Here's what you do:
Set your saw fence to the 2" mark, and cut a 20” long (or so) strip of 3/4" thick fiberboard at that setting.
Cut the strip into five 4" to 5" long pieces.
Stack the five pieces edge-to-edge and take a measurement. If the total measures 10", your fence is set perfectly already. If it's less or more than 10", then you need to adjust your fence position pointer in the appropriate direction, do the test again, and keep testing until your total is exactly 10".
The beauty of this technique is that you’re measuring cumulative error. If you cut one piece, are off by 1/64”, and measure it, you may not notice the error. But an error of 1/64” per board accumulates to 5/64” in five boards, an error you can easily see when you measure.
2 Comments
This is the kind of simple tip that can transform the accuracy of your work. Thanks.
You may introduce error by stacking these blocks. I work in the calibration business and we use precision gauge blocks regularly. When stacking you are supposed to press the blocks together and rub them. A process called ringing. You would be surprised how much the overall dimension changes. The more blocks you stack the more chance for error.